Fully Automatic 8m 30KG Copper Ingot Casting Machine High Efficiency 99% Demolding Rate

Full-Automatic Copper Ingot Casting Machine Model: WDL-ZDJ-8T

The WDL-ZDJ-8T Full-Automatic Copper Ingot Casting Machine is designed to deliver efficient and reliable production of copper ingots. This state-of-the-art machine is ideal for industries requiring continuous and high-volume copper casting operations. With a robust design and high degree of automation, it ensures energy-efficient, precise, and cost-effective casting processes, making it an excellent investment for copper producers.

1. Usage and Characteristics

1.1 Use of Equipment

This fully automatic ingot casting machine is designed for continuous production of copper ingots, capable of 24-hour operation. It is optimized to meet the rigorous demands of copper casting, ensuring uniformity in product quality. Prior to pouring molten copper into the ingot mold, the molds must be pre-heated to at least 60°C to ensure smooth casting.

1.2 Technological Process

Once molten copper enters the machine’s distributor, it is evenly and continuously distributed into the ingot molds, ensuring minimal liquid level difference. This helps reduce eddy currents and achieves consistent copper ingot weight. The system’s automatic operation and synchronization guarantee stable and high-quality ingot production.

1.3 Equipment Features

• Linear Circulation Mode: The casting machine features a cycloid pinwheel reducer and frequency conversion speed control, offering energy savings and stable operation with just 3.0kW of driving power.

• Automatic Copper Liquid Distribution: The distributor ensures even copper distribution into molds, minimizing liquid level differences.

• High Efficiency and Automation: The machine is highly automated with minimal labor intensity, providing efficient, uniform casting with simple maintenance requirements.

• Energy and Environment Friendly: With low operational costs and minimal environmental impact, the machine operates with minimal steam and waste emissions.

2. Equipment Composition (Scope of Supply)

The WDL-ZDJ-8T Copper Ingot Casting Machine includes the following major components:

• Cast Iron Ingot Molds: Made from QT450 nodular cast iron, designed to ensure the long-lasting durability of the molds.

• Rear Tension System: Includes a manual tightening device to compensate for thermal expansion in the chain.

• Copper Liquid Distributor: This distributor ensures smooth and even distribution of molten copper into the ingot molds, equipped with eight copper outlets for uniform filling.

• Water Spray Cooling System: Indirect cooling of the ingot molds is facilitated by a spray system to maintain uniform cooling.

• Electric Control System: The system is equipped with components from top brands such as Omron, Schneider, Mitsubishi, and Siemens for high reliability and control.

• Ingot Casting Machine Body: Includes the frame, transmission, mechanical demoulding, and cooling systems. It ensures smooth chain movement with stability and structural integrity during casting.

Main Technical Parameters:

3. Key Components Overview

3.1 Transmission Part

• Motor & Reducer: Equipped with a 3.0kW frequency-controlled motor, the transmission system ensures stable operation.

• Chain and Sprockets: The manganese steel chain ensures durability, while the sprockets help achieve a smooth and efficient operation. The chain has a pitch of 200mm and plate thickness of 8mm.

• Demoulding Mechanism: The mechanical demoulding system utilizes a hammering mechanism to ensure automatic and efficient removal of copper ingots from the mold.

3.2 Frame and Structural Design

The frame is constructed using 100×50×4.0mm rectangular tubes to provide structural integrity. Reinforcements are added to prevent deformation during operation, ensuring the machine’s stability and longevity.

4. Site Conditions and Utilities Requirements

4.1 Water and Electrical Requirements

• Voltage: 380V/220V, 3-phase, 50Hz (+10% fluctuation allowed)

• Cooling Water: Requires 3m³/h at a pressure range of 0.20-0.30MPa.

• Cooling Water Temperature: Should remain at normal temperatures (external circulation cooling pool is required).

• Power Load: Approx. 4 kW connected load (including drainage pump motor).

5. After-Sale Service

WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. offers a 1-year warranty starting from the date of delivery. If faults arise from manufacturing defects, we are responsible for repairs or part replacements. Wear parts and high-temperature parts are excluded from the warranty, and repairs due to misoperation will be provided at cost.

Conclusion:
The WDL-ZDJ-8T Full-Automatic Copper Ingot Casting Machine by WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. is engineered for high efficiency, precision, and longevity. With energy-saving features, automated operation, and minimal environmental impact, it provides copper producers with a reliable and cost-effective solution for continuous copper casting.