9M 10KG Full Automatic Aluminum Ingot Casting Machine

Full-Automatic Aluminum Ingot Casting Machine – Model: WDL-ZDJ-9

The WDL-ZDJ-9 Full-Automatic Aluminum Ingot Casting Machine is designed to optimize aluminum ingot production with cutting-edge technology, offering a highly efficient, energy-saving solution. This advanced casting machine is ideal for the automatic production of ADC series 10kg aluminum ingots, making it suitable for continuous 24-hour operations.

Key Features of the WDL-ZDJ-9 Aluminum Ingot Casting Machine

1. High Efficiency and Low Energy Consumption
   The WDL-ZDJ-9 casting machine operates with a cycloid pinwheel reducer and frequency conversion speed control, ensuring smooth and energy-efficient operation with a low power consumption of only 3.0KW. The system guarantees stable operation with a high degree of automation, resulting in a demoulding rate of over 99%. The process is designed to minimize aluminum waste while maximizing production efficiency.

2. Precise Aluminum Distribution
   The machine features a liquid aluminum distributor system that ensures a uniform and smooth injection of molten aluminum into each ingot mold. The distributor has eight aluminum outlets, minimizing the liquid level differences and preventing eddy currents during the casting process. This setup helps produce ingots with consistent weight and high quality. The aluminum distributor operates synchronously with the casting machine, promoting efficient and precise filling of the ingot molds.

Technical Parameters

3. Reliable and Durable Components
   Manufactured with high-quality components, including QT450 nodular cast iron ingot molds and a robust steel frame, the WDL-ZDJ-9 ensures durability and long service life. The ingot molds are designed for long-term use, with 110 molds provided, including 2 foot ingot molds for lamination. The mechanical demoulding system ensures a smooth and automatic ingot removal process, contributing to the overall high production capacity of around 4 tons per hour per casting line.

4. Advanced Cooling and Demoulding Systems
   Equipped with an efficient spray cooling system, the WDL-ZDJ-9 ensures optimal cooling of aluminum ingots. The cooling system uses indirect cooling at the bottom of the ingot mold, ensuring the solidification process is consistent and reliable. The mechanical hammering mechanism further aids in efficient demoulding, ensuring smooth operation and minimal human intervention.

5. User-Friendly Electrical Control System
   The electrical control system of the WDL-ZDJ-9 integrates components from renowned international brands such as Omron, Schneider, Mitsubishi, and Siemens. This system includes frequency conversion speed control, ensuring optimal performance at all times. The operator-friendly interface displays key parameters like the speed of the ingot casting machine, providing easy monitoring and control.

Equipment Composition and Scope of Supply

The WDL-ZDJ-9 Full-Automatic Aluminum Ingot Casting Machine is supplied as a complete system, including the ingot mold, aluminum liquid distributor, cooling system, demoulding mechanism, and electrical control system. Additional components include:

• Ingot Molds: 110 high-quality QT450 nodular cast iron molds.

• Cycloidal Pinwheel Reduction System: 3KW motor and driver for smooth operation.

• Chains & Tension System: P-165mm large and small chains with fuel dispensers.

• Spray Cooling System: Ensures efficient cooling of ingots.

• Electric Control System: Schneider, Omron, and Mitsubishi components.

Site Requirements and Utilities

To operate the WDL-ZDJ-9 machine, certain site conditions and utilities are required:

• Water Requirements: Cooling water consumption of 3m³/h, with a pressure range of 0.20-0.30 MPa and a temperature below 60°C.

• Electrical Requirements: Voltage of 380V/220V, 50Hz, with a total connected load of approximately 3 kW.

Conclusion

The WDL-ZDJ-9 Full-Automatic Aluminum Ingot Casting Machine is the perfect solution for businesses seeking high-efficiency, low-maintenance equipment for the continuous production of 10kg aluminum ingots. With its energy-saving features, precise aluminum distribution, and advanced cooling and demoulding systems, this machine ensures reliable and cost-effective aluminum casting operations.