160KW 2 Chamber Gravity Casting Copper Metal Melting Industrial Induction Furnace for Copper Scraps
1. Overview
The 160KW gravity copper melting casting furnace features a dual-melting groove design and a dual induction body structure.
This innovative
configuration offers two key advantages:
1. Temperature Balance & Energy Efficiency: It ensures uniform thermal distribution across the melting grooves and furnace
components, significantly improving energy-saving performance.
2. Enhanced Element Uniformity: By expanding the electromagnetic stirring range, it achieves more consistent alloy composition
throughout the molten material.
Primary Applications: Designed for melting and maintaining optimal temperatures in copper-based alloys, including copper,
bronze, brass, and other specialized copper alloys during smelting and heat preservation processes.
2. Technical Parameters
160KW gravity casting electric copper induction furnace technical parameters
No. | Name | Unit | Data |
1 | Minimum capacity | T | 0.15 |
2 | Rated total capacity | T | 1.2 |
3 | Rated Power | KW | 160 |
4 | Inductor rated voltage | V | 380 |
5 | Sensor Phase | one | |
6 | Sensor frequency | Hz | 50 |
7 | Melting rate | Ton/hour | 1 |
8 | Insulation power | KW | 50 |
9 | Rated working temperature | ℃ | 1250 |
10 | Power factor |
0.45~0.5(before compensation) 0.9~1(after compensation) |
|
11 | Cooling water pressure | Pa | (2~3) × 10 5 |
12 | Cooling water consumption | Ton/hour |
9 (induction coil: 4) (Water cooling jacket: 5) |
3. Equipment Features
3.1 The electrical parts are made of Schneider brand. The electrical cabinet uses a three-phase balancing device,
and the transformer and reactor are dry self-cooling to avoid accidents caused by scaling in areas with hard water.
3.2 The silicon steel sheet is imported from Japan and tends to be Z10, with a thickness of 0.35mm. Effectively
improve the efficiency of electric heating.
3.3 The shell of the electric furnace is treated with stress relief to ensure that the shell does not deform after
being heated.
3.4 The electric industrial melting furnace adopts new technology to effectively reduce energy consumption and improve the
quality of ingots.
3.5 The electrical cabinet is equipped with a gear protection system and an automatic temperature control system.
5. Scope of Supply
No. | Name | Q’ty | Remark |
1 | Gravity casting furnace shell | 1set | Stress relief |
2 | Refractory Materials | 1set | For single furnace construction |
3 | Stainless steel water jacket | 2pcs | 1Cr18Ni9Ti (321) |
4 | Induction coil | 2pcs | |
5 | Induction core | 2pcs | Imported from Japan, Z10 |
6 | Melt channel | 2pcs | Alloy Copper |
7 | 80KW electrical cabinet | 2pcs | Three-phase balanced, dry type |