Complete 4.5 Ton/Hour Galvanizing Production Line with 14-Station Configuration

Complete 4.5 Ton/Hour Galvanizing Production Line with 14-Station Configuration

WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. delivers not just a furnace but a complete integrated galvanizing line capable of processing 4.5 tons per hour with 24/7 reliability. The system comprises 14 distinct processing stations beginning with automatic loading systems featuring adjustable升降 stations and sealed transfer mechanisms that prevent heat loss between stages. Material flow follows an optimized path that minimizes handling while maximizing throughput efficiency.

Key to this productivity is the intelligent buffer system between process stages. Drying stations incorporate dual-zone temperature control with waste heat utilization, reducing工件 moisture to under 0.5% before galvanizing—critical for preventing zinc splashing. The galvanizing station itself features our patented移动 zinc fume hood that automatically positions itself based on workpiece dimensions, capturing 95% of fumes with minimal energy consumption. Post-galvanizing processes include progressive cooling with heat recovery, passivation with automatic chemical concentration control, and final drying with temperature-regulated air flow.

The line's material handling systems deserve special mention. Overhead transfer mechanisms utilize variable frequency drives for smooth acceleration/deceleration, reducing mechanical stress on both equipment and products. Automatic stacking and bundling stations handle finished products with precision, while integrated weighing systems provide real-time production data. The entire line can be reconfigured for different product types—from structural beams to guardrails to pipes—with changeover times under two hours.