Continuous Aluminum Melting Furnace – WDL-RJL-1000

Product Overview

The WDL-RJL-1000 Continuous Aluminum Melting and Holding Furnace is a high-performance solution designed for

aluminum foundries, die-casting plants, and recycling facilities. Engineered with advanced technology, it integrates both

melting and holding functions into a single system, ensuring a continuous supply of high-quality molten aluminum.

Built with a shallow, wide melting chamber made from high-strength, non-stick aluminum castables, this furnace provides

easy cleaning, exceptional durability, and long service life. With proportional flame-regulated combustion and an intelligent

PLC control system, the WDL-RJL-1000 offers excellent energy efficiency, precise temperature management, and safe,

automated operation.

Key Features & Benefits

• Continuous Production: Uninterrupted aluminum melting with stable molten output.

• Energy Efficiency: Optimized combustion and insulation design reduce fuel consumption.

• High Aluminum Quality: Accurate temperature control (±5℃) ensures consistent molten aluminum.

• Durable Structure: Steel shell, reinforced frame, and premium refractory lining provide reliability and long lifespan.

• Advanced Automation: Siemens PLC with touchscreen interface enables real-time monitoring and data logging.

• Safety Systems: Built-in alarms, interlocks, and emergency shutdown ensure safe operation.

• Low Maintenance: Minimal consumables and extended service life, up to 5 years or more.

Applications

The WDL-RJL-1000 is suitable for a wide range of industrial applications, including:

• Die-Casting Workshops – continuous supply of molten aluminum for high-volume casting.

• Aluminum Ingot Production – reliable melting and holding capacity for consistent output.

• Recycling Operations – efficient remelting of aluminum scrap with reduced energy costs.

• Foundries – stable molten aluminum delivery for various casting processes.

Technical Specifications

Structural Design

• Furnace Body & Lining: Reinforced steel shell with refractory fiber lining for minimal heat loss.

• Heating System: Proportional flame burners and resistance elements for stable and efficient heating.

• Feeding & Discharge: Pneumatic feeding system handles ingots and scrap; plunger discharge ensures

• controlled molten flow.

• Automation & Control: Siemens PLC with HMI interface for temperature control, aluminum level detection,

• and automated safety interlocks.

• Optional Accessories: Dust collection systems, air ducts, and operating platforms for improved environmental

• compliance and operator safety.

Safety & Operation

The WDL-RJL-1000 is equipped with:

• Automatic monitoring of temperature and liquid aluminum levels.

• Interlock systems for flame, pressure, and fuel supply safety.

• Real-time alarms and emergency shutdown functions.

• Programmable cycles for drying, baking, and shutdown operations.

These features ensure safe, stable, and efficient furnace operation with minimal operator intervention.

Supply Scope

• Furnace body with refractory lining

• Heating and combustion systems

• Siemens PLC control cabinet with touchscreen interface

• Feeding and discharge systems

• Integrated safety and monitoring devices

After-Sales Service

We provide comprehensive technical support, operator training, and installation guidance, backed by a

13-month warranty against manufacturing defects. Maintenance manuals and service instructions are included to

guarantee long-lasting, reliable furnace performance.

Why Choose the WDL-RJL-1000 Continuous Aluminum Melting Furnace?

The WDL-RJL-1000 offers the perfect balance of efficiency, automation, and reliability for aluminum processing.

Its advanced design ensures high-quality molten aluminum, reduced energy costs, and improved workplace

safety. Whether for die-casting, recycling, or ingot production, this furnace delivers consistent performance and

long-term value for aluminum producers worldwide.