Advanced Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Continuous Line – Reduction Method for Superior Corrosion Resistance

The steel manufacturing industry is constantly evolving to meet the growing demand for high-quality, durable, and cost-effective solutions. Our Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Continuous Line (Reduction Method) offers cutting-edge technology that ensures high productivity, consistent results, and energy efficiency. This advanced production line is designed for the annealing and hot dip galvanizing of low carbon steel wire, delivering superior corrosion resistance and mechanical properties.

Continuous Processing for High-Quality Galvanized Wire

This low carbon steel wire galvanizing line employs the reduction method, optimizing each stage of the production process to achieve high-quality results. From pre-cleaning to annealing, galvanizing, and cooling, every part of the process is controlled to deliver the finest galvanized steel wire suitable for a wide range of applications, including automotive, construction, and electrical industries.

Key Features of the Low Carbon Steel Wire Annealing and Galvanizing Line

The production process involves several critical steps to guarantee the best results:

1. Pre-Cleaning Process: The wire is first treated with electrolytic alkaline cleaning to remove oil and other contaminants from the wire surface. After thorough rinsing and drying, the wire is prepared for the next stage—annealing.

2. Annealing Furnace: The wire is fed into a 28-meter long annealing furnace, powered by LPG (liquefied petroleum gas). Temperature control accuracy is maintained within ±5℃, with the temperature adjustable from 600℃ to 1000℃. This controlled atmosphere ensures optimal wire conditioning, making it more ductile and stronger for further processing.

3. Temperature Control Furnace: After annealing, the steel wire enters the temperature control furnace, where its temperature is precisely adjusted to 400-500℃. This step is crucial for preparing the wire for the galvanizing process, ensuring uniform coating in the next stage.

4. Hot Dip Galvanizing Furnace: The heart of the line is the hot dip galvanizing furnace, where the wire is coated with a protective zinc layer to enhance corrosion resistance. The galvanizing furnace operates at 440℃ to 460℃, ensuring a consistent zinc thickness ranging from 40g to 300g per m². The zinc pot, capable of holding 30 tons of zinc, is made of durable, 50mm thick steel plate. This furnace guarantees superior coating quality, which is essential for ensuring the longevity of steel wires in harsh environments.

5. Wipe Cooling and Reeling: After galvanizing, the wire is subjected to wiping cooling, followed by the reeling process. The wire is smoothly wound onto spools, ensuring excellent flatness and stability. The reeling system is designed for easy operation and precise control over take-up speed.

Comprehensive Technical Parameters for Optimal Performance

To ensure precise control over every stage of the process, the following technical parameters are specified:

Why Choose Our Hot Dip Galvanizing Production Line?

Our Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Line stands out in the market for several reasons:

1. High Productivity: With a daily capacity of up to 50 tons, the system supports large-scale production while ensuring high product quality.

2. Energy Efficiency: The use of LPG and precise temperature control reduces energy consumption, making the system cost-efficient.

3. Superior Coating Quality: The zinc coating ensures excellent corrosion resistance, increasing the durability of the wire.

4. Customizable Solutions: We offer customizable configurations based on your specific wire diameter and production needs, ensuring that you get the most out of your investment.

5. Easy Maintenance and Long Lifespan: The high-quality materials used in the construction of the line, such as the 50mm thick zinc pot and ceramic pressure rollers, provide exceptional durability and long service life.

Conclusion: Revolutionizing Steel Wire Processing

The Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Continuous Line (Reduction Method) provides an advanced solution for industries looking to improve their wire processing capabilities. Offering a range of benefits, from high productivity and energy efficiency to superior coating quality, this line ensures the production of galvanized wire that meets the highest standards.

Whether you’re in the automotive, construction, or electrical industry, our hot dip galvanizing line is designed to meet your specific needs. To learn more about how our galvanizing production line can boost your business, contact us today!