WONDERY Full-Process Aluminum Can to Ingot Recycling Line | Efficient & Eco-Friendly Melting Furnace System

WONDERY Full-Process Aluminum Can to Ingot Recycling Line | Efficient & Eco-Friendly Melting Furnace System
WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. presents a comprehensive, state-of-the-art Aluminum Can Melting and Ingot Making Production Line engineered for maximum efficiency, yield, and environmental compliance in recycling operations. This integrated system is specifically designed to process challenging thin-gauge scrap, such as used beverage cans (UBCs) and fragmented aluminum, transforming them into high-quality aluminum ingots.

The core innovation is our single-chamber side-pool aluminum melting furnace. This technology drastically reduces the oxidation loss (burn-off) traditionally associated with melting thin scrap by using a closed-loop, vortex-based melting process in a side well, powered by a mechanical molten aluminum pump. This method ensures high aluminum recovery rates, low slag production, and significant energy savings.

The complete line is a seamless integration of pre-processing, melting, and casting modules:

1. Pre-processing Stage: A heavy-duty single-shaft shredder reduces bulk scrap, followed by a carbonization decoating machine that removes paints and coatings at controlled temperatures.

2. Melting & Recovery Stage: The shredded material is fed into the 8-ton side-pool melting furnace with its advanced regenerative combustion system. An ash recycling machine recovers valuable aluminum from process slag.

3. Casting & Finishing Stage: Molten aluminum is cast into uniform ingots (approx. 6 kg) on an automated ingot casting line, which are then neatly stacked by a robotic ingot stacking machine.

4. Environmental Control: A complete baghouse dust collector system ensures all emissions meet stringent international environmental standards (e.g., particulate matter ≤ 30 mg/Nm³).

Key System Technical Parameters (Core Melting Furnace):

This turnkey solution from WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. emphasizes mechanized continuous feeding, reduced labor intensity, and world-class energy efficiency. It represents the most mature and suitable technology for inline aluminum scrap recycling, helping our clients achieve profitable and sustainable operations. The line is designed for durability with a furnace lining service life of over 5 years and comprehensive automated safety controls.